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Thomson Precision Balls

Thomson Hassasiyet Bilyaları 60 yılın üzerinde endüstri liderliğinde bulunarak özel uygulamalar için standart hassas bilyalar, hassas bilyalı rulmanlar ve eşsiz paslanmaz çelik bilyalar temin etmeye devam ediyor. Neden Thomson’ın Hassasiyet Bilyaları? Üç cevabı var: bizim hassasiyet bilya modeli çeşitlerimiz, bizim hassas bilyalı rulmanlar teknolojimiz ve bizim kaliteli paslanmaz çelik bilyalı malzemelerimiz.

Thomson’ın Hassasiyet Bilyası Tasarım Çeşitleri şunları içerir:

  • Farklı şekillerdeki hassasiyet bilyaları düz, çapraz kesimli, koni ve vida (genellikle sert cilalama ve şekillendirme araçları olarak kullanılır) şeklinde olanları içerir.
  • Bütün büyüklük, delik derinliği (kesintisiz delik dahil), çap ve malzeme özelliklerinde delinmiş süper hassas paslanmaz çelik bilyalı rulmanlar.
  • Sertlik, paslanma dayanıklılığı, gürültü kesme ve elektriksel özellikler ve benzeri fiziksel özellikleri arttırmak için kaplamalı paslanmaz hassas çelik bilyaları yeni katman ekler.
  • Çukur hassasiyet bilyalarına en çok ağırlık hassasiyetinin hayati önem taşıdığı uygulamalarda ihtiyaç vardır.

Thomson’ın Süper Hassasiyet Bilyalı Rulmanları ve paslanmaz çelik bilya teknolojilerine şunlar dahildir:

  • A2LA onaylı ölçü ayarlama laboratuar’ı hassasiyet bilyalarımızın şekil mükemmeliyetini garantilemek için etkili, verimli ve doğru ölçümlemeler sağlar.
  • Siparişli değeri yükseltilmiş yan aksamlar ve tamamen paslanmaz çelik bilya çözümü önerileri. Şirket bünyesindeki geniş kapsamlı, alet odası kapasitesi ile seri halde paslanmaz çelik bilya prototipi sunuyoruz.
  • Paslanmaz çelik bilya transferleri malzeme kontrolü sistemlerinde bulunabilecek çeşitli eşyaların nakline yardımcı olarak genellikle kullanılır.
  • Bütün hassasiyet bilyaları ve paslanmaz çelik bilyalar Amerikan Rulman İmalatçıları Birliği (ANSI/ABMA Std. 10-1989) standartlarına göre uygunluk veya üstünlük garantilidir.
  • QA-9000 sertifikalı ve ISO 9002 patentli.

Thomson Süper Hassas Bilya malzemeleri çeşitleri (en yaygın olanlar) şunlardır:

  • Vakum-degaze Krom paslanmaz çelik bilyaları (AISI E52100) özellikleri; yüzey rütuşlu, tam sertlik ve yüksek yük kapasitesi – tüketilebilir elektrod vakum eritme malzemesi olarak mükemmel.
  • Paslanmaz Çelik bilya (AISI Tipi 440C) en üst sağlamlık ve yüzey rütuşu sunar (double-vacuum-melted.).
  • Paslanmaz Çelik bilyalar (AISI Tipi 302/316) tavsız sertlik, mükemmel uniform yapı (paralel alanlarda ölçüldüğü haliyle)özellikleri vardır.(Rockwell "C" 25 ile 39†. Annealed hardness Rockwell "B" 75 to 90†.)

 

Pioneer Steel Ball was founded in 1946 in Unionville, Connecticut by five men who had extensive experience in the steel ball industry. The idea to form the company took root several years earlier, but since the founders did not want to jeopardize the war effort in any way, they waited until the war had ended. In the forties and fifties, Pioneer, produced carbon steel balls for bearings and the automotive industry. In addition, the company manufactured a variety of steel sizes and shapes for the burnishing industry. Pioneer’s growth outpaced their capital and in the early ‘50s they sold the company to Pittsburg Steel with the option to repurchase it at a later date. Unfortunately, they bought back the company a few months before the devastating hurricane and flood of 1955. Located on the banks of the Farmington River, the company took a direct hit and was destroyed. However, it was rebuilt by two of the former five partners who later expanded the product lines to include High Carbon Chrome SAE 52100 as well as a full line of stainless steel types: 440C, 302, 316. The partners also added lapping machines to produce tighter tolerances and improved surface finish. One of their greatest accomplishments was to develop the 36” flashing machine, the largest at that time. This accomplishment was the result of their combined expertise which had been acquired over sixty years in the steel ball business. Pioneer’s innovative leadership continued with the development of extremely strong hollow stainless steel 440 balls for the air cargo industry. They also developed a special stainless steel type 431 gold- plated with extremely high tolerance for the automobile air bag deployment mechanism.

A second company in the industry, ABEK, had been founded in 1976 by two people with 20 years of miniature ball- making experience. Unlike Pioneer, which specialized in small to large balls, ABEK specialized in miniature balls that were 1/16 of an inch in diameter or smaller. With its expertise in this area, ABEK was able to manufacture high precision balls as small as .012 inches and became a leader in this field.

It was this expertise, combined with Thomson Industries determination to have a USA supplier of high quality, that had led it to purchase ABEK in 1982. Once the purchase was finalized, approximately 14% of ABEK’s sales were to Thomson divisions. At that time, ABEK manufactured the miniature and small balls sizes, and purchased the larger sizes from Pioneer, which it then sold to Thomson. ABEK, was combined with Pioneer in 1988 to form Thomson Precision Ball. This enabled Thomson Industries to satisfy all of its’ ball requirements. Approximately 14% of Thomson Precision Ball capacity is still dedicated to Thomson Industries.

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